In this guide
THE SHORT ANSWER
The essentials.
Choose tank capacity using measured daily consumption and the vehicle's available payload. Water weighs about 1kg per litre, before the tank, frame, reels, equipment and occupants. A larger tank is useful only when the complete setup fits your operating limits.
KEEP THESE IN MIND
01
Estimate real consumption for your typical working day.
02
Include every load when checking vehicle payload.
03
Choose filtration and reel layout separately from capacity.
GUIDE / 01
Measure demand before choosing a capacity
Record how much water you use on representative days, including a busy round and any first cleans. Include all operators and note whether a reliable refill is available.
Water demand depends on flow, time actually spent cleaning, technique and the work itself. A tank size cannot guarantee a fixed number of houses or hours. Avoid choosing solely from a description such as “domestic” or “commercial”.
GUIDE / 02
Compare the water load
Capacity | Approximate water weight when full | Additional load to include |
|---|---|---|
500L | 500kg | Tank, frame, reels, other equipment and occupants |
750L | 750kg | Tank, frame, reels, other equipment and occupants |
1000L | 1000kg | Tank, frame, reels, other equipment and occupants |
These are water weights, not complete system weights. Obtain the selected equipment’s actual weight and assess the fully loaded vehicle. Check the exact vehicle and axle limits; a model name or “large van” label does not confirm suitability. See GOV.UK vehicle-weight guidance.
GUIDE / 03
Estimate runtime from measured flow
Water required = average flow × minutes of active flow × number of simultaneous lines. Use measured values and allow for your actual operating routine.
For illustration only, one line flowing at 2 litres per minute for 180 minutes uses 360 litres. Two lines at that rate for the same time use 720 litres. Driving, setup and breaks do not consume water at that continuous rate unless the flow is left running.
This calculation helps compare capacities; it is not a claim that every cleaner uses 2 litres per minute or that every nominal litre is available in every installation.
GUIDE / 04
Plan the space and service access
- Measure the tank and frame footprint, total height and door openings.
- Check access to filters, the pump, controls and electrical isolation.
- Allow space for reel operation and hose routing.
- Include all other equipment carried in the van.
- Have the mounting and load distribution assessed for the exact installation.
Purpose-made fixing points support a defined installation. They do not make any position or fixing method suitable. Follow the system and vehicle requirements rather than general advice to place a tank near a particular axle.
GUIDE / 05
Separate the tank from the water treatment
A tank stores water; it does not purify it. You may fill from an external purified-water supply, use DI treatment or select an RO/DI arrangement. Check that production and refill timing meet the daily demand.
When comparing quotations, separate the tank and frame from pumps, controllers, charging, filtration, reels, hoses and installation. This makes it easier to see which components are included and which you already own.
GUIDE / 06
When to consider a larger tank
A larger capacity is worth assessing when records show repeated shortages and the vehicle can support the complete installation. Compare it with a practical refill arrangement or changes that reduce wasted flow.
If changing capacity, confirm which existing components can be reused. Mounting, wiring, pipework and clearances may change; compatibility is not automatic.
Bring your consumption record and vehicle details to System Builder or the Waterworks team to compare a complete specification.
YOUR QUESTIONS, ANSWERED
Questions and answers
Is 500L enough for one operator?
It may be, but use measured daily consumption and refill access to decide. Operator count alone is not a reliable capacity calculation.
Will a 1000L system fit a large van?
Only if its dimensions, mounting and complete load meet the exact vehicle’s requirements. The same model can have different weight limits and configurations.
Can I move my existing parts to a larger tank?
Some may be reusable. Confirm each component, mounting, electrical arrangement and water connection before planning the change.
Does a larger tank clean better?
No. It changes storage capacity. Water quality, delivery performance and cleaning technique determine the result.
CAPACITY IS ONLY PART OF THE DECISION
Size it around your round.
500L
Around 500kg of water
Add the tank, frame, equipment and occupants when assessing vehicle payload.
750L
Around 750kg of water
Add the tank, frame, equipment and occupants when assessing vehicle payload.
1000L
Around 1000kg of water
Add the tank, frame, equipment and occupants when assessing vehicle payload.
FROM THE WATERWORKS TEAM
Practical equipment guides from Waterworks in Corby. For advice about your own configuration, contact the team.



